Ladies and Gentlemen, the results are in

LW16702 destroyed my cylinder barrels in 27.3 hours. Polished them to a mirror finish, which prevented oil from staying on them, which resulted overtemps on all six cylinders. The GEM temp probes are on the bottom of the cylinders and the cooking took place on top, thus, no indication of a problem until I pulled the cowl for a general look about.
The TIO-540-AJ1A has thin wall barrels, so there are no oversized pistons available. Lycoming had no cylinder assemblies in stock and it took five weeks to get them. We couldn't do anything with them, however because the connecting rods ordered at the same time were not delivered for three more weeks. Of course, one may not re-use connecting rod bolts a second time and, you guessed it; an additional two weeks. Push rods were a different story: We ordered 16 of them because some fitting is necessary for each cylinder to get the correct clearance regardless of what is stamped on the rod. Those dribbled in two or three at a time over a three week period. All of the cylinder assemblies were delivered at the maximum tolerance of two ounces weight difference between the lightest and heaviest. A good scale an some judicious machining got that down to two grams. Did I mention that I will never consider putting Lycoming's "recommended" oil additive in an engine ever again? Or, that in my next life I'll fly a turboprop

So, 107 days after the first parts order, we did a cowling off engine start. The next morning, the break-in run up sequence, which puts nearly an hour (in specific intervals) on the Hobbs. Then I flew over SZT for an hour, charting temps and performance. All was well there, so the next morning I re- positioned Big Bird to our new home at Twin Oaks (7S3). That flight was definitely IFR (I follow roads

) We'll load the last of the household this week and, after 33 years in Sandpoint, and 41 as Idahoans, we turn a new page in the adventure of life. If life wasn't so good, I comment on Lycomings abominable behavior in this affair. Instead, we're just moving on. Blue skies to all.